Innovation Omag Spa

Innovation

Technic

Precision

OMAG work centers combine high dynamics and rigidity with excellent working precision, to satisfy even the most difficult applications for the machining of small and medium-sized components.

The structures of the OMAG machine have been designed with modern finite element analysis techniques with the aim of optimizing the masses and ensuring high static and dynamic rigidity.

Versatilità

The versatility of theOMAG machine can be increased with dedicated CNC attachment heads, CNC table pallet systems, and automatic tool and CNC attachment head changing systems.

Software e Industry 4.0

OMAGhas developed intelligent software solutions able to collect, analyseand process data to offer customers not only support and management of the machine tools but also the workshop.

In modern industry, it has become of fundamental importance to have interconnected machines equipped with advanced solutions that permit increasing productive efficiency and the reduction of waste.

Intelligence

Sofware

From a software point of view, the range can be configured with Fanuc, Siemens or Num CNC.

The machines have a series of sensors managed by software supports developed byOMAGthat guarantee the possibility of unattended machining, maintaining the machine in optimal working conditions, reducing energy consumption and having constant machining support.

Omag Hub

OMAGHUB is a software platform developed by OMAG that makes it possible to exchange data between the machine and the corporate IT system.
OMAG HUB makes it possible for the machine to interface with the corporate IT system according to customer requirements.
Main advantages:

  • Industry 4.0
  • exchange of data regarding the machine state
  • exchange of data regarding production aspects

OMP Software

OMP is a software developed by OMAGfor managing preventive maintenance operations from the machine.
OMP manages the maintenance operations and uses messages to inform the operator of imminent activities to be performed.
The interface is comprised of video pages that provide useful information about the machine state.

Main advantages:

  • guide to preventive machine maintenance
  • continuous monitoring of the machine’s maintenance state
  • optimisationof resources to perform maintenance operations

OM Office Suite

OMAG OFFICESUITE is a multi-user software platform developed by OMAGfor the support and management of the machine tool and the workshop.
OMAG OFFICE SUITE can be configured starting from the connection of a single machine up to the management of a production system comprised of multiple machine tools with different configurations, with different tool magazines, automated pallet handling systems, tool rooms and located in different production sites.
OMAG SUITE guarantees considerable savings because it minimisespersonnel intervention, reduces machine downtime due to a lack of tools or incorrectly verified programs, optimisesthe number of necessary tools and makes it possible to adapt the workshop to production changes.

Main advantages:

  • increased productivity.
  • reduction in machine downtimes.
  • minimisation of operator intervention.
  • optimisation of the tool park.

Service

Training

OMAG is organized with specialized technicians for the certified training of operators, programmers and maintenance staff on OMAGmachines.
During training participants receive complete documentation and, depending on the requirements, training can take place at the OMAGor the customer site.
Courses can be customized with a level of detail depending on customer needs.

Operator training
  • machine composition and safety devices
  • machine operation
  • machine operating and diagnostic modes
  • special functions
Maintenance staff training
  • machine composition and safety devices
  • machine mechanics
  • machine electrics and electronics
  • machine hydraulics
Programmer training (Siemens, Num, Fanuc)
  • machine composition and safety devices
  • fundamental programming concepts
  • advanced programming and parametrisation
  • special OMAG options

Omag Tech Center

OMAG has an OMAG technology center is dedicated to research and development, execution of tests on customer components and collaboration with suppliers.

  • continuous training of OMAG technician with theoretical and practical instruction targeted towards improving support service and technological consultancy levels
  • theoretical and practical training for customers
  • seminars in collaboration with our technological partners
  • network of companies in innovative sectors and reinforcement of traditional sectors by
  • increasing the level of technology and qualitative standards
  • R&D activity based on actual market needs, which identifies the criteria for success to increase the competitiveness of OMAG customers

Mainteinance

OMAG’s specialized technicians perform maintenance operations at the customer site to check, repair and restore the machine.

  • reduced risk of sudden breakdowns
  • increased machine productivity and reliability
  • machine value is maintained over time

OMAG offers maintenance contracts for every machine model.
The contracts can be customized based on customer needs.Helpline online e diagnostica da remoto.

HELPLINE & REMOTE DIAGNOSIS

OMAG guarantees a remote connection with a remote workstation from which specialized technicians can monitor machine operation, perform diagnostics and support the customer to fully restore machine function.

  • maximum professionalism and product knowledge
  • immediate assistance you can trust
  • reduced machine downtime
  • lower repair costs

Preventative check-up

Periodic checks and interventions make it possible for machines to always operate in their optimal condition, avoiding long downtimes due to faults.
OMAGoffers quick and targeted interventions for each machine tool.

  • reduced risk of sudden breakdowns and resulting downtime
  • increased productivity
  • increased machine reliability
  • knowledge of the actual state of the machine
  • value of the purchased product is maintained over time

Spare parts

With its service locations, OMAGguarantees the availability of original spare parts.
Specialized OMAGtechnicians identify the correct spare parts, which are sent to the customer as quickly as possible.
OMAGguarantees the availability of dedicated spare part kits for performing ordinary and extraordinary maintenance operations.
Maximum professionalism and product knowledge.

  • supply of original components and provision of the relative support
  • maximum level of quality guaranteed
  • reduced machine downtime

Sustainability

Machine Geometry

OMAG’s specialized technicians perform checks and interventions at the customer site to check and restore machine geometry.

  • restoration of the original machine geometry
  • the productivity is maintained and the accuracy of the processes is guaranteed
  • costs are reduced by eliminating the production of non-conforming parts

Retrofitting machines

OMAGoffers overhaul services on various levels, starting from replacing components to the complete retrofitting of the machine.
Depending on customer requirements, these operations make it possible to extend the machine’s service life and improve its performance.

  • implementation of updates
  • supply of original spare parts with warranty
  • level of machine accuracy restored to original and/or improved conditions
  • increased machine availability
  • warranty on replaced parts and work performed
  • manufacturer quality